Boulderscape Project

Route 8

New Brunswick, NJ
Service Provided

Installed a 12” – 18” thick structural shotcrete and a 1” – 4” thick fractured rock finish over 63,000 square feet of structural shotcrete.

28

Record Installation Time

39

Avg. Savings Over Alternative Wall Finishes %

63000

Wall Square Footage
In Depth Analysis

Boulderscape Services

2 miles of roadway in New Brunswick, NJ were designed with large cast in place wall systems to shore up the 50’ plus high cliffs along the new highway. The pricing was astronomical and the duration of installation just didn’t fit the schedule. Boulderscape was brought in to assess the design and come up with a shotcrete installation method that would be more economical and would install faster then the current design. The new plan was presented to the Manhattan based design team and was accepted. Boulderscape installed numerous structural shotcrete walls over 2 miles of highway, then installed a fractured rock finish over the walls to blend with the existing geology in the area. The 63,000 square feet of wall system received a medium earth blend stain.

Boulderscape Service Overview

Services Provided

Installed a 12” - 18” thick structural shotcrete and a 1” - 4” thick fractured rock finish over 63,000 square feet of structural shotcrete.

Boulderscape Finish

New Brunswick Granite

Color Scheme

Medium Earth Blend Finish

Shotcrete Thickness

21"

Average Relief

3"

Shoring System

Soil Nail Wall, Soldier Pile Wall, Tieback Wall, Formed Wall

Shotcrete/Concrete Mix Design

5,000 PSI

Weather

6%-8% air was needed to help reduce chances of cracking in winter.

CLIENT EXPERIENCE

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